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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures |
| Topic 2: Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - Internal, external, and localized corrosion - High-temperature damage and material degradation - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) |
| Topic 3: Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules |
| Topic 4: Design, Materials, and Fabrication Rules | 22% | - Flanges, bolting, gaskets, and special components - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability |
| Topic 5: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Code scope, jurisdiction, and regulatory requirements - Records review and baseline data collection - TML/CML selection and measurement planning - Inspection methods and technique selection - Inspection interval determination and extension rules |
API Pressure Vessel Inspector Sample Questions:
1. Risk-based Inspection combines the assessment of?
A) likelihood of poor inspection and the consequence of failure
B) chances of failure and the cost of failure
C) likelihood of failure and the effects on plant operation of failure
D) likelihood of failure and the consequence of failure
2. Which of the following is not a part of the essential variables in a Welding Procedure Specification (WPS) as per API-510?
A) Color of the base metal
B) Post-weld heat treatment
C) Base metal type
D) Welding process
3. Explain the importance of periodic audit reviews in maintaining API-510 compliance for pressure vessel operations.
4. When a crack is discovered in a vessel that is in a highly stressed area, what action should you recommend to be considered as a first step in any effort to correct the flaw?
A) Call in a pressure vessel engineer
B) Design an overlay patch to completely cover the affected area that has rounded corners
C) Removing the crack using by grinding and inspect using an NDE procedure before repair by welding
D) Using an insert patch, to completely remove the affected area
5. Explain how API-510 addresses the management of aging pressure vessels to ensure ongoing operational safety.
Solutions:
| Question # 1 Answer: D | Question # 2 Answer: A | Question # 3 Answer: Only visible for members | Question # 4 Answer: A | Question # 5 Answer: Only visible for members |
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